I made this hat for Sean for his Halloween Waldo costume. Everybody at the party recognized him and yelled “I found you!” This was really basic and easy. I think this would work great using fleece to make a warm winter hat. I have to apologize for the quality of these pictures. I had low batteries in my camera and so I was having a hard time shooting because there wasn’t enough juice to focus.
Fabric; you need less than 1/4 yard
Scissors — both fabric and paper scissors
First, making the pomp pomp.
1. Draw and then cut out two equally sized circles from the cardboard with a donut-hole center cutout. The pomp pomp turns out to be about the same size as the circle so keep that in mind when drawing it out.
2. Hold the two circles against each other.
3. Wrap strips of fabric (or yarn) around the donuts, thru the hole, until the entire center hole if filled. I torn strips of fabric about 1/2 thick to use for this. Fabric doesn’t make as nice of a poof but I didn’t want to use any yarn. The more fabric/yarn you put the poofy-er it will be. So you can double up if you want it to be really full looking.
4. When the entire cardboard thing is full, then put your scissors between the cardboard pieces and cut around the outside of the circle until the edges are all disconnected. But be careful! Keep the cardboards squeezed together and hold on to your fabric or else it will fall off the model.
5. Put a string/fabric strip between the two cardboard pieces to tie the strings together.
6. Peel the cardboard forms off either side of the knot you just made, and wallaa! You have the pomp pomp finished
Second, make the body of the hat.
1. Measure around the head of the person who’s going to wear your hat, where you want the hat to sit. If you want it to go around the ears, be sure to take that into account. Add 1/2 inch for the seams. Cut a piece of fabric (I chose white fabric) that is this measurement long by 12 inches tall. This is your hat “body” piece.
2. Cut a second piece of that fabric (or a different color, I chose red) that is 4.5 inches wide and your measured length long. This is your brim piece.
3. Turn over, iron, and hem the long edge of one of the brim piece 1/4 inch.
4. Sew the short ends of the body piece together with a 1/4 inch seam so that you made a tube 12 inches tall. Turn this right side out and try this on your/your model’s head. If your hat is too big, then you can just sew again with a bigger seem (like 1/2 inch). Keep trying on until it fits perfectly. When it’s the correct size, turn it wrong-side out again.
5. Pin the RIGHT side of the brim piece to the WRONG side of the body piece. Be sure to line up the ends of the brim piece so that seam will line up with the body seam you’ve already made.
6. Sew around the edge (1/4 seam) but don’t so it shut. Don’t sew all the way around so that you connect the loose edges. Remember, your brim isn’t a full circle yet.
7. Now you need to sew the brim into a complete circle. Pin the edges of the band together and sew that part shut.
8. Finish the seam now so that the brim is fully connected to the body. Turn the hat inside out and iron the brim up against the hat. You might want to put a couple of small stitches in the brim so that it’s sure to keep standing up.
9. You need to try on the hat and see how “tall” you want it. That is, how much do you want the hat to stick up from your head? Trim any extra fabric.
10. Next, thread a needle and sew around the top of the hat by hand with a running stitch. When you’re finished pull the thread tight and this will gather the center together.
11. Sew the pomp pomp into the top of the hat. I put a little bit of a glue gun glue there too so that I was sure that it was held on tight.
12. Be Waldo or just warm in a fleecy winter hat.